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Small-Scale Question Sunday for September 15, 2024

Do you have a dumb question that you're kind of embarrassed to ask in the main thread? Is there something you're just not sure about?

This is your opportunity to ask questions. No question too simple or too silly.

Culture war topics are accepted, and proposals for a better intro post are appreciated.

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Aluminum is the fourth most conducive metal

It depends on how you're counting it. Resistivity is usually measured by dimensions, and aluminium's #4 by that measure, but aluminium is far less dense than copper/silver/gold, so if your limiting factor is weight (often the case) aluminium is the best.

But merely wrapping something in aluminum foil would leave small gaps that I think would defeat the shield.

There's leakage, yes. But everything I've read suggests that you can achieve very high reduction with enough layers, and "very high" suffices (one only needs to bring the voltage inside below that needed to destroy the device, after all - it doesn't have to be brought to zero).

your limiting factor is weight (often the case) aluminium is the best

I didn't think about that. That's actually a good point.

"With enough layers" would be the key. Not merely wrapping with a bit of overlap, which I think the typical person would mistakenly do. Multiple layers offset or wrapped in different directions. And having a DC path to ground would defeat charge buildup.

I my work I seal things correctly by putting copper tape over the cracks and joints. 3M sells it. The conductive adhesive is only good for one or maybe two sticks though. EMI shielding goes to shit if the tape is even slightly lifted or the adhesive not quite sticking on well.

And also bare metal boxes with EMI gaskets. Which if you really wanted to shield your stuff you should use.

"With enough layers" would be the key. Not merely wrapping with a bit of overlap, which I think the typical person would mistakenly do. Multiple layers offset or wrapped in different directions.

Yes, there's a reason I bought 60 metres of the stuff. Still under 10 bucks.