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Notes -
Finished up a project I'd been planning for a long time, but the weather finally got nice enough to do in my shop comfortably.
A rolling stand with some drawers for my drill press. Went super easy. The frame is just 2x4 construction lumber trimmed down to 3" wide, half lapped at the joints and glued/brad nailed together. It's super fast to put together, and more or less self levels as the glue continues to dry after you put a load on it. In this case a heavy ass drill press. The drawers are just 3/4" cheapo plywood with 1/4" cheapo plywood bottoms. Pocket hole screwed the cabinet for them, then rabbet joints, glue and brad nails for the drawers. The larger drawers were captured bottom, the smaller ones weren't. The rails are just more plywood.
It was a fun, quick build. Probably took me a solid 2 days. Spent one morning a few days back getting the frame of the stand put together, all day yesterday getting all the rest except the drawer faces done, and then an hour and a half this morning finishing up that task. This project was mostly training for breaking down sheet goods with my fancy new Kreg jig. I have to admit, it worked fantastically, and was a lot safer than feeding 4'x8' sheets of plywood through my dinky little jobsite tablesaw. That said, I still think I need to rough cut with the circular saw and do final dimensions on my tablesaw since it's more accurate. Once it was all put together I saw a lot of the cuts I'd made completely with the jig had about 1/8"-1/16" of wobble to them. The quality of the cut was a lot rougher too versus the higher quality blade I have in my tablesaw.
It's bonkers how much you pay for plywood smaller than 4'x8'. Basically a "Hah hah, you don't have a truck" tax. It's fully double per square foot for a 2'x4' sheet versus a 4'x8' sheet.
With that done, it clears the way for the boardgame table I plan on making out of black/rustic walnut. Going to be my first actually pricy build. I computed the lumber cost will come out to around $350. Which is a steal over buying one, which ranges from $1000 to $2000 or more.
At least my local Orange Box store has a couple of saws they will use to rough cut things like this. There isn't always someone on hand to operate it (I've had to wait either in line or while they paged the guy in the store) but they don't charge for a simple "make it fit in my car." I will admit I have to spend more time planning my cuts on the panels as a result.
For long boards, I've usually just waited, but I have considered bringing a handsaw to make it work for small jobs. If I ever need a lot, they do rent trucks by the hour, but I've never tried that.
I just put the 4x8 sheets on my SUVs roof rack. There is a pretty simple plywood rack you can easy make with 2 2x4s and metal brackets.
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